Lithium Battery Fires: Causes, Warning Signs, and Safety Measures

In today’s world, lithium-ion batteries power an array of electronic devices, making them an integral part of our daily lives. Whether it’s your smartphone, laptop, or tablet, these devices often accompany us during travel. However, when it comes to transporting lithium battery-powered gadgets, there are specific rules and precautions you need to be aware of, especially when you’re flying. The Federal Aviation Administration (FAA) has set clear guidelines on how to handle these batteries during air travel.

Transporting Lithium Batteries on Flights

According to the FAA, devices equipped with lithium metal or lithium-ion batteries, such as laptops, smartphones, and tablets, should ideally be carried in your carry-on baggage. This precaution is due to the potential risks associated with lithium battery devices in checked luggage. In checked bags, these devices must be entirely powered off and protected to prevent accidental activation or damage. Devices that contain heating elements capable of generating extreme heat, like curling irons, must have these elements isolated to prevent the risk of a fire hazard. Moreover, spare (uninstalled) lithium metal and lithium-ion batteries are strictly prohibited in checked baggage and must always be carried in your carry-on. But why these stringent rules?

The FAA conducted tests that revealed when large electronic devices like laptops overheat in checked luggage, the presence of aerosol canisters like hairspray or dry shampoo increases the risk of combustion. In such cases, the potential for explosion becomes a danger to the entire aircraft. While the risks are more significant when dealing with a lithium battery fire on an airplane, it’s essential to understand why lithium batteries catch fire and what to do if it happens during your daily routine.

Understanding Thermal Runaway: The Firestarter

In a previous blog, we discussed how to prevent lithium batteries from catching fire, but now let’s delve into why these batteries ignite. Lithium-ion and lithium-metal cells can undergo a process called thermal runaway during failure conditions. Thermal runaway leads to a sudden increase in battery cell temperature and pressure, along with the release of flammable gas. This released gas is often ignited by the battery’s high temperature, resulting in a fire. One primary reason for thermal runaway is microscopic metal particles coming into contact with different parts of the battery, leading to a short-circuit.

Typically, a minor short circuit causes an increased self-discharge, generating minimal heat due to the low discharging energy. However, when enough microscopic metal particles accumulate at a specific spot, a significant electrical short can develop, resulting in substantial current flow between the positive and negative plates, ultimately causing combustion.

Warning Signs of an Impending Battery Fire

In most cases, there are clear indicators that a battery is about to catch fire. It will become excessively hot, swell up, and may even develop a lump or bulge, altering the device’s appearance. You might notice discoloration, damage, blistering, and smoke. In such a situation, avoid touching a swelling or ruptured device with your bare hands.

Action Plan When Your Battery Catches Fire

If your lithium-ion battery catches fire, it contains a small amount of lithium metal and can be doused with water. However, lithium-metal batteries require a Class D fire extinguisher. Water reacts with lithium, and if a Class D extinguisher isn’t available, you can pour water to prevent the fire from spreading.

To extinguish a lithium-ion fire effectively, use a foam extinguisher, CO2, ABC dry chemical, powdered graphite, copper powder, or soda (sodium carbonate), just like you would put out other combustible fires. Reserve Class D extinguishers for lithium-metal fires only.

If you cannot extinguish a burning lithium-ion battery fire, let the pack burn out in a controlled and safe manner. Be aware that each cell may burn on its timetable when hot. Afterward, place the seemingly burned-out pack outside for a while.

In case other combustible materials catch fire as a result of the lithium battery fire, use the appropriate extinguishing agent to douse these secondary fires. It’s crucial to address each type of fire with the right extinguishing agent.

Remember, only trained and qualified personnel should attempt to fight a lithium-metal or lithium-ion battery fire.

Class D Fire Extinguishers: The Specialized Solution

Class D fire extinguishers, also known as dry powder extinguishers, work by separating the fuel from the oxygen element or by removing the heat element of the fire triangle. However, it’s essential to note that dry powder extinguishers are designed for Class D or combustible metal fires exclusively.

Understanding the science behind lithium battery fires, recognizing warning signs, and knowing how to react in case of a fire is essential to ensure your safety and the safety of those around you. These measures are particularly vital in the context of air travel, where strict rules and guidelines must be followed to prevent potential disasters.

Lithium-Ion Battery Fires and Containment Bags in Air Travel Safety

In today’s tech-savvy world, lithium-ion batteries power our essential devices, from smartphones to laptops. These rechargeable batteries have become an integral part of our daily lives, but it’s crucial to be aware of their potential risks, especially when traveling by air. In this article, we will explore the science behind lithium-ion battery fires, the FAA’s recommended procedures for dealing with such fires, and the role of fire containment bags in ensuring passenger and crew safety.

The Science Behind Lithium-Ion Battery Fires

Lithium-ion batteries consist of multiple cells connected in series to provide the required voltage. Devices like iPhones and iPads typically have two cells, while laptop batteries can contain six or more. While these batteries are generally safe, they can occasionally overheat, leading to a phenomenon known as “thermal runaway.” During thermal runaway, a battery can release its contents in the form of flames, heavy smoke, or unburned hydrocarbons. In severe cases, the battery can even explode or become a flying hazard. This chain reaction is triggered when one cell in the battery pack enters thermal runaway, generating enough heat to cause adjacent cells to follow suit. The resulting fire can rekindle repeatedly as each cell ruptures and releases its contents.

FAA Recommended Procedures for Lithium-Type Battery Fires

When dealing with a fire caused by a lithium-type battery-powered personal electronic device, the FAA recommends following a two-phase procedure: extinguishing the fire and cooling the remaining cells to prevent thermal runaway.

Phase 1: Extinguishing the Fire

In the event of a fire, quick and decisive action is crucial. The focus should be on extinguishing the fire using a halon, halon replacement, or water extinguisher to prevent its spread to other flammable materials. The type of extinguisher available should be used without delay, rather than wasting time searching for a specific class of fire extinguisher. If your aircraft is unpressurized, it should descend to a lower altitude to minimize exposure to halogenated agents and prevent hypoxia.

Pilots should also consider using non-flammable liquids, such as water, coffee, soda, juice, or other non-alcoholic substances, to cool the device and prevent additional battery cells from reaching thermal runaway. These unconventional firefighting methods can be surprisingly effective and should not be overlooked.

Phase 2: Cooling the Device

After extinguishing the fire, it’s essential to cool the device using water or non-alcoholic liquids to prevent re-ignition and the propagation of the fire to adjacent batteries. Adequate cooling is necessary to halt the spread of the fire to other cells in a battery pack.

FAA Concerns Regarding Fire Containment Bags

While fire containment bags may seem like a promising safety measure, the FAA does not fully endorse their use, primarily when these bags suggest moving a burning or hot device. The FAA recommends that all crewmembers refrain from moving any device that is burning, smoking, or overheating until it has been thoroughly cooled. Such devices are inherently unstable and unpredictable, and any movement could trigger an unforeseeable reaction. Instead, cooling the device with water or other non-flammable aqueous substances for at least 15 minutes is advised. Once cooled, the device can be placed in a receptacle, including a containment bag, filled with water or non-flammable liquid.

FAA’s Lack of Testing Standards and Certification for Fire Containment Bags

Manufacturers often claim that their fire containment products are “FAA certified” or have been “successfully tested by the FAA.” However, the FAA does not have established testing standards for these products, nor does it have a certification program for them. Therefore, pilots and crewmembers should exercise caution and not rely solely on these products without following the recommended FAA procedures.

Using Fire Extinguishers: Best Practices

Fire extinguishers are an essential tool for dealing with in-flight fires, and it’s crucial to use them correctly. Handheld fire extinguishers are designed to be used in an upright position, allowing the extinguishing agent to flow properly. Using an extinguisher on its side or upside down can limit its firefighting capacity by obstructing the flow of the extinguishing agent. So, always use fire extinguishers in the upright position.

When it comes to halon fire extinguishers, while they are generally safe for passengers and crew, prolonged exposure to “high levels” of halon in confined spaces can lead to dizziness, impaired coordination, and reduced mental sharpness. It’s important to prioritize swift fire extinguishing over potential health risks when facing an in-flight fire.

Being Prepared for Lithium-Ion Battery Fires

Lithium-ion battery fires can be highly dangerous due to their propensity for thermal runaway. Being prepared for such emergencies is vital, whether you’re a professional crewmember or a general aviation pilot. It’s essential to understand the science behind these fires and follow the FAA’s recommended procedures. Keep in mind that cooling the device with water and adhering to established safety protocols are key to handling these situations effectively.

Traveling with Power Banks: Guidelines and Wattage Limits

As we traverse the world with our electronic gadgets, one common companion on our journeys is the trusty power bank. These portable chargers provide a lifeline for our devices, from smartphones to laptops, ensuring that we stay connected while on the move. However, when it comes to air travel, navigating the rules and regulations concerning power banks can be a bit perplexing. In this article, we aim to simplify the technical jargon and provide you with clear information on traveling with power banks, specifically during air travel.

Understanding Power Bank Wattage

One of the primary sources of confusion when it comes to traveling with power banks is the technical specifications. Power banks are often labeled with wattage and amperage values, which can be bewildering for travelers. Many power banks are specified in mAh (milliamps), indicating their storage capacity. Smaller power banks, typically under 10,000 mAh, are suitable for carry-on use and can be brought aboard an aircraft without issues. These compact power banks are ideal for keeping your smartphone charged during your journey.

However, in recent years, larger power banks with capacities of 10,000 mAh, 20,000 mAh, and even 30,000 mAh have become common. These higher-capacity power banks are capable of charging more demanding devices like laptops and can recharge your smartphone multiple times on a single charge. For business travelers or anyone needing to use a laptop during a flight, these larger power banks can be a game-changer.

But what are the limits when it comes to carrying power banks on an airplane? Let’s delve into some universal guidelines.

Airline Rules and Regulations

First and foremost, it’s essential to understand that all airlines strictly prohibit packing power banks in checked baggage. Power banks stored in checked bags can pose safety risks, as they may overheat or malfunction during the flight, potentially leading to fires. Therefore, it’s vital never to pack power banks in your checked luggage. If security personnel spot power banks during luggage scans, your bags may be removed from the flight, causing delays and inconveniences at best.

So, the question remains, what types of power banks can you bring onboard? The regulations surrounding power banks are often expressed in terms of watts, rather than the milliamp-hour (mAh) capacity that’s typically mentioned in power bank specifications.

Here are the official guidelines set by the Federal Aviation Administration (FAA) and the Transportation Security Administration (TSA) in the United States:

  • The maximum allowed capacity is 100 watt-hours (Wh), equivalent to 27,000 milliamp-hours (mAh).
  • For capacities between 101Wh and 160Wh, you may need special airline approval.
  • Anything exceeding 160Wh is strictly forbidden on the plane.

What if you require a higher-capacity power bank due to business, medical, or recreational needs? In such cases, it’s advisable to contact your airline well in advance of your flight and seek permission for carrying larger power banks. Some airlines may require you to check these power banks into special luggage areas.

To put it simply, a power bank with a capacity of 20,000mAh is generally within the limits, but one with a capacity of 30,000mAh exceeds the standard limit. For power banks beyond 160Wh, you must obtain special permission from your airline.

Global Variances and Precautions

It’s important to note that international rules regarding power banks may differ from those in the United States. Therefore, before traveling or booking your flight, it’s prudent to check the specific regulations of your airline and the airports along your route.

When carrying power banks in your carry-on luggage, it’s essential to take precautions to prevent accidental activation. Ensure that the power bank cannot be turned on accidentally, especially if your bag contains conductive materials. To safeguard against short circuits, it’s a good practice to pack power banks in their original packaging. If the original packaging is unavailable, cover the terminals with tape and place the power bank in a protective case, plastic bag, or pouch.

Other Battery Types and Devices

In addition to power banks, many portable devices come with internal batteries, such as shavers, flashlights, and toys. These devices are generally allowed in checked luggage but must be safeguarded against damage or short circuits. Make sure these devices are powered off and won’t accidentally turn on during the flight.

One notable exception to this rule is electronic cigarettes and vaporizers, which are not permitted in checked baggage and should be carried in your carry-on luggage.

At Redway Battery, all our power banks are clearly labeled with their milliamp-hour (mAh) storage capacity, making it easy for you to stay within the specified limits. We offer a range of options to suit your needs. Explore our selection to find the ideal power bank for your travels.

Lithium Battery Fire Prevention, Extinguishing, and Safety Measures

In our technology-driven world, lithium-ion batteries have become the lifeblood of many electronic devices, powering everything from smartphones and medical equipment to electric vehicles. Their versatility and rechargeable nature make them an essential part of our daily lives. However, with the increasing prevalence of lithium batteries, it’s crucial to understand how to handle a lithium battery fire. This comprehensive article explores the risks associated with lithium batteries, strategies for fire prevention, and effective methods to extinguish lithium battery fires.

Why Do Lithium Batteries Catch Fire?

Lithium batteries can catch fire when they experience overheating, a phenomenon known as “thermal runaway.” During this process, the battery’s lithium-ion cells release flammable gases due to excessive heat. The overheating of a single cell can trigger a chain reaction in neighboring cells, leading to thermal runaway. The speed of this reaction can vary from milliseconds to hours, depending on the rate of cell failure. The heat generated during this process can be intense enough to ignite a fire.

Several factors can trigger lithium battery fires, including:

  1. Short Circuits: Short circuits can occur due to improper storage, damage, or the presence of metal dust from manufacturing, potentially leading to combustion.
  2. Overheating: Extreme temperatures, such as those in loading docks, cargo holds, or on tarmacs, can cause batteries to overheat and catch fire during transportation or storage.
  3. Rough Handling: Dropping or excessively jostling a battery during transport or use can initiate thermal runaway.
  4. Physical Damage: Damage during recycling operations, such as shredding or dismantling a battery, can result in an explosion.
  5. Wet/Humid Conditions: Rainwater, salty air, and humidity can lead to short circuits and trigger thermal runaway, even in the absence of prior battery damage.

How to Extinguish a Lithium Battery Fire

The approach to extinguishing a lithium battery fire depends on the battery’s size and type:

  • Lithium-Metal Batteries: Class D fire extinguishers are effective for lithium-metal battery fires.
  • Lithium-Ion Batteries: These are Class B fires, indicating the presence of flammable liquids. Standard dry chemical or ABC extinguishers are suitable for extinguishing these fires. These extinguishers work by countering the liquid electrolytes in the battery that create conductive pathways.
  • Small Lithium Batteries: Small batteries contain minimal lithium and can be doused with water. To extinguish large lithium-ion battery fires, use a foam extinguisher containing CO2, powder graphite, ABC dry chemical, or sodium carbonate.

In the case of battery pack fires, each cell may burn on a different timeline. Placing the battery pack in a protected outdoor area allows it to burn out completely.

If a fire cannot be extinguished, it’s advisable to let the battery burn out in a controlled manner while preventing the fire from spreading by saturating the surrounding area with water.

How to Prevent a Lithium Battery Fire

Preventing a lithium battery fire is crucial. Recognizing the warning signs of a failing battery is the first step in averting a fire. Look out for unusual heat, noise, smoke, odor, or swelling, which can indicate battery failure. Follow these safety tips:

  • Purchase batteries from reputable manufacturers.
  • Never attempt to recharge non-rechargeable batteries.
  • Disconnect the battery from the charger once the charging cycle is complete.
  • Use the charger provided with the battery or one approved as compatible by the manufacturer.
  • Store batteries away from extreme temperatures.
  • Charge batteries in a fire-safe charging bag, if available.
  • Inspect batteries after installation and periodically after recharging. If they appear damaged, avoid recharging.
  • Remove lithium-ion batteries from devices before storage.
  • If a charging device emits excessive heat, unplug it and store it away from flammable objects until it cools down. If necessary, replace the battery or seek help from the fire department.

Choose Redway Battery for Lithium Battery Fire Safety

Lithium-ion batteries offer us numerous advantages, but understanding how to prevent and handle lithium-ion battery fires is essential. While these incidents are rare, it’s wise to be prepared. Redway Battery specializes in high-performance industrial textiles, including flame-retardant fabrics for high-temperature and fire applications. Whether you’re looking for fire prevention or safety solutions, our products and capabilities are here to serve your needs. Contact us or request a quote to learn more.

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