Description
The Redway 48V 450Ah 460Ah Forklift Lithium Battery is engineered to provide exceptional power and reliability for electric forklifts in demanding industrial environments. Utilizing advanced LiFePO4 technology, this 48V lithium battery ensures long-lasting performance and efficiency, making it ideal for heavy-duty applications.
Available in 450Ah, 460Ah, and 400Ah configurations, this high-capacity forklift battery delivers consistent energy output, allowing your equipment to operate efficiently throughout long shifts. Its lightweight design enhances maneuverability while reducing overall operational costs. The battery supports rapid charging, significantly minimizing downtime during operations.
Safety is paramount; the Redway battery features built-in protection against overheating, overcharging, and short circuits, ensuring safe operation at all times. With a lifespan exceeding 6000 cycles, this electric forklift battery offers substantial cost savings compared to traditional lead-acid batteries.
Whether you require a reliable power source for routine tasks or intensive operations, the Redway 48V series is your go-to choice for maximizing productivity and efficiency in your material handling operations.
Know More
How to Select the Best 48V 450Ah, 460Ah, and 400Ah Forklift Lithium Battery?
Choosing the right 48V 450Ah, 460Ah, or 400Ah forklift lithium battery is crucial for maximizing your forklift’s uptime, safety, and efficiency. Redway Battery’s LiFePO4 solutions deliver high energy density, rapid charging, long cycle life, and robust safety features-making them ideal for demanding industrial and logistics operations.
What Are the Core Specifications of 48V 450Ah, 460Ah, and 400Ah Forklift Lithium Batteries?
48V forklift lithium batteries in the 400Ah–460Ah range typically use LiFePO4 chemistry, offering nominal voltages of 48V or 51.2V and energy storage from 19.2kWh to 23.5kWh. They support continuous discharge currents of 350A–460A and peak discharges up to 1000A for short bursts. Cycle life ranges from 3,500 to 6,000 cycles at 70–80% depth of discharge, with robust metal shells and IP54–IP67 ratings for industrial durability.
Chart: Key Specifications Comparison
| Model |
Voltage |
Capacity |
Energy (kWh) |
Peak Discharge |
Cycle Life |
Weight |
IP Rating |
| 400Ah |
48V/51.2V |
400Ah |
19.2–21.5 |
500–1000A |
4,000–6,000 |
230–260kg |
IP54–67 |
| 450Ah |
48V/51.2V |
450Ah |
21.6–23.0 |
1000A |
4,000–6,000 |
260–270kg |
IP54–67 |
| 460Ah |
48V/51.2V |
460Ah |
23.5 |
1000A |
4,000–6,000 |
266kg |
IP67 |
How Do LiFePO4 Forklift Batteries Outperform Lead-Acid Alternatives?
LiFePO4 forklift batteries last 5x longer (up to 6,000 cycles), charge 3x faster (1–2 hours), and are 30% lighter than lead-acid. They require zero maintenance, deliver consistent voltage throughout discharge, and enable opportunity charging-maximizing productivity and reducing total cost of ownership by over 40%.
What Safety Features and Protections Are Built Into Modern Lithium Forklift Batteries?
Advanced lithium forklift batteries feature integrated BMS for real-time monitoring and protection against overcharge, over-discharge, overheating, and short circuits. Redway Battery adds smart sleep modes, high voltage detection, and robust metal casings with IP54–IP67 ratings, ensuring safe operation in harsh industrial environments.
Which Industrial Applications Benefit Most from 48V 400Ah–460Ah Lithium Batteries?
These high-capacity batteries suit electric forklifts, pallet jacks, reach trucks, and AGVs in warehousing, logistics, manufacturing, automotive, and port operations. Their long runtime and rapid charging are ideal for multi-shift and 24/7 operations, supporting heavy-duty lifting and high-throughput workflows.
What Customization and OEM/ODM Services Are Available for 48V Forklift Batteries?
Redway Battery and other top manufacturers offer OEM/ODM customization: capacity/voltage tailoring, CAN/RS485/Bluetooth/4G communication, casing design, branding, and smart features like GPS and remote diagnostics. Custom solutions ensure seamless integration with all major forklift brands and fleet management systems.
How Do Certifications and Compliance Standards Ensure Battery Quality and Safety?
Reliable 48V lithium forklift batteries carry certifications such as UL 1973, UN38.3, CE, IEC 62619, and ISO 9001. These standards guarantee electrical safety, transportation compliance, environmental responsibility, and robust performance in demanding industrial settings.
What Is the Typical Lifespan and Warranty of 48V 450Ah–460Ah Lithium Forklift Batteries?
With proper care, these batteries last 8–10 years or 3,500–6,000 cycles at 70–80% DOD. Redway Battery offers warranties of up to 8 years, ensuring long-term reliability and peace of mind for industrial fleet operators.
Chart: LiFePO4 vs Lead-Acid Forklift Battery Performance
| Feature |
LiFePO4 (Redway) |
Lead-Acid |
| Cycle Life |
3,500–6,000 |
500–1,000 |
| Charging Time |
1–2 hours |
8–12 hours |
| Maintenance |
None |
Regular |
| Weight |
30% lighter |
Heavier |
| Opportunity Charging |
Yes |
No |
| Warranty |
Up to 8 years |
1–2 years |
How Does Fast Charging and Opportunity Charging Improve Forklift Productivity?
LiFePO4 batteries can be fully charged in 1–2 hours and support opportunity charging during breaks, eliminating downtime and enabling forklifts to run continuously across multiple shifts. This flexibility is a game-changer for high-throughput warehouses and logistics centers.
Why Choose Redway Battery for 48V 450Ah, 460Ah, and 400Ah Forklift Lithium Batteries?
Redway Battery leads with advanced LiFePO4 chemistry, robust BMS, and customizable OEM/ODM solutions. Their batteries are engineered for safety, long life, and seamless integration, with IP54–IP67 protection and real-time monitoring. Redway’s global certifications and extended warranties make them a trusted partner for industrial energy needs.
What Should You Consider When Upgrading to Lithium Forklift Batteries?
Assess voltage and size compatibility, charger requirements, and integration with existing fleet management systems. Ensure your supplier offers certified products, technical support, and customization options for your specific forklift models and operational needs.
Redway Battery Expert Views
“Redway Battery’s 48V 450Ah–460Ah forklift lithium batteries are engineered for maximum uptime, safety, and operational savings. Our LiFePO4 solutions deliver rapid charging, robust BMS protection, and seamless OEM integration, setting a new benchmark for industrial power reliability.”
– Redway Battery Technical Expert
Conclusion
Selecting a 48V 450Ah, 460Ah, or 400Ah forklift lithium battery is key to boosting operational efficiency, safety, and total cost of ownership. Redway Battery’s advanced LiFePO4 solutions offer long life, rapid charging, and superior durability, making them the preferred choice for modern material handling and logistics operations.
FAQs
What is the cycle life of a 48V 450Ah lithium forklift battery?
Typically 3,500–6,000 cycles at 70–80% depth of discharge, lasting 8–10 years.
Can I retrofit my forklift with a 48V 460Ah lithium battery?
Yes, Redway Battery offers drop-in replacements and OEM customization for all major forklift brands.
What safety certifications do Redway lithium forklift batteries have?
UL 1973, UN38.3, CE, IEC 62619, and ISO 9001.
How fast can a 48V 400Ah lithium battery be charged?
Fully charged in 1–2 hours with compatible fast chargers.
Are Redway batteries suitable for multi-shift operations?
Yes, their rapid charging and long runtime are ideal for 24/7 industrial use.
What warranty does Redway Battery provide on forklift lithium batteries?
Up to 8 years, depending on the model and application.
