IRONCLAD LoadHog flooded lead acid batteries are engineered for heavy-duty performance, offering high capacity, deep-cycle endurance, and rugged construction. Designed for industrial applications like backup power, renewable energy storage, and material handling, they combine thick lead plates, reinforced casing, and electrolyte circulation for extended lifespan. Their “flooded” design allows easy maintenance, making them cost-effective for long-term use.
How Do Flooded Lead Acid Batteries Work?
Flooded lead acid batteries generate power through a chemical reaction between lead plates and sulfuric acid electrolyte. During discharge, lead dioxide (positive plate) and pure lead (negative plate) react with the electrolyte to produce lead sulfate and water. Charging reverses this reaction. The “flooded” design submerges plates in liquid electrolyte, enabling gas venting and periodic water replenishment for sustained performance.
What Are the Advantages of LoadHog Batteries Over AGM/Gel Alternatives?
LoadHog batteries outperform sealed AGM/gel counterparts in high-current scenarios due to lower internal resistance, providing 15–20% higher surge capacity. Their flooded design allows heat dissipation during deep discharges, reducing thermal stress. While AGM batteries are maintenance-free, LoadHog’s accessible electrolyte enables plate cleaning and specific gravity testing, extending lifespan by 3–5 years in cyclic applications like solar storage.
| Feature | LoadHog Flooded | AGM Batteries |
|---|---|---|
| Surge Capacity | 1200A (100Ah model) | 950A |
| Cycle Life at 50% DoD | 1,200 cycles | 600 cycles |
| Recovery After Deep Discharge | 92% capacity | 78% capacity |
How to Maintain IRONCLAD LoadHog Batteries for Maximum Lifespan?
Maintain LoadHog batteries by:
- Checking electrolyte levels monthly—top up with distilled water if below plate exposure
- Cleaning terminals with baking soda to prevent corrosion
- Equalizing charges every 10 cycles to balance cell voltages
- Storing at 50% charge in temperatures below 95°F (35°C)
Proper maintenance tools significantly impact longevity. Use a refractometer ($25–$50) for precise specific gravity readings rather than cheaper hydrometers. When equalizing, maintain 15.5–16.5V for 2–4 hours depending on battery age. For terminal cleaning, apply petroleum jelly after removing corrosion to create an oxygen barrier. In cold climates, install battery blankets to maintain optimal operating temperatures, reducing internal resistance by up to 40%.
Where Are LoadHog Flooded Batteries Most Commonly Used?
Primary applications include forklift power (85% of industrial users), off-grid solar/wind systems (2,000+ cycle life), telecom backup (72-hour runtime at 50% discharge), and marine trolling motors. Their vibration-resistant design also suits construction equipment like aerial lifts, where AGM batteries often fail within 18 months.
In solar installations, LoadHog batteries handle irregular charging patterns better than sealed alternatives. A typical 48V solar array using eight 6V L16 models can store 28kWh—enough to power a 1,500 sq.ft home for 18 hours. For marine use, their dual vent caps prevent acid spills during vessel rocking, while 1/4″ thick plates withstand constant deep discharges from fish finders and winches.
Can LoadHog Batteries Be Recycled?
Yes—98% of LoadHog components are recyclable. Lead plates are smelted for reuse, while polypropylene cases are repurposed into battery cases or automotive parts. Retailers like Batteries Plus offer core exchange programs, providing $15–$30 credit per returned battery. Redway Power recycles 12,000+ tons annually, preventing 9.7 million kg of lead from landfills.
What Safety Precautions Apply to Flooded Lead Acid Batteries?
Key precautions:
- Wear acid-resistant gloves and goggles during maintenance
- Avoid open flames—charging produces explosive hydrogen gas
- Use torque wrenches to secure terminals at 8–10 Nm (prevents arcing)
- Neutralize spilled electrolyte with 1 lb baking soda per gallon of water
“IRONCLAD LoadHog batteries fill a critical gap in deep-cycle markets. Their 0.28V/C° temperature coefficient outperforms AGM’s 0.35V/C°, making them 23% more efficient in solar setups with daytime heat spikes. The 8-mm plate thickness ensures 1,200+ cycles at 50% DoD—a 40% improvement over standard FLA batteries. For cost-sensitive industries needing decade-long service, they’re unmatched.” — Redway Power Systems Engineer
FAQs
- How long do LoadHog batteries last on a single charge?
- Runtime depends on discharge depth: 8–10 hours at 20% DoD (e.g., 200Ah model powering 400W load), 4–5 hours at 50% DoD. Avoid discharges below 20% to prevent sulfation.
- Can I use LoadHog batteries in enclosed spaces?
- Only with ventilation—OSHA requires 1 CFM/sq.ft airflow in battery rooms. Hydrogen concentrations above 4% become explosive. Use hydrogen detectors in confined areas.
- What’s the warranty period?
- IRONCLAD offers a 36-month pro-rata warranty, covering 100% replacement in Year 1, 65% in Year 2, and 30% in Year 3. Warranty voids if terminals are over-torqued beyond 12 Nm.
