Description
The Redway 80V 400Ah 420Ah Forklift Lithium Battery is a high-performance energy solution designed to power electric forklifts efficiently. Utilizing advanced LiFePO4 technology, this 80V lithium battery provides exceptional reliability and durability, making it ideal for demanding industrial applications.
With options of 400Ah and 420Ah, this high-capacity forklift battery ensures your equipment operates at peak performance throughout long shifts. Its lightweight design enhances maneuverability, while rapid charging capabilities significantly reduce downtime, allowing for quick recharges during breaks.
This lithium-ion forklift battery is engineered with safety in mind, featuring built-in protection against overheating, overcharging, and short circuits. With a lifespan exceeding 6000 cycles, it offers substantial cost savings over traditional lead-acid batteries.
Whether you need reliable power for routine tasks or heavy-duty operations, the Redway 80V series is your go-to choice for maximizing forklift power. Upgrade your electric forklift fleet with this advanced battery solution to enhance productivity and efficiency in your material handling operations.
Know More
Why Choose an 80V 400Ah 420Ah Forklift Lithium Battery for Material Handling?
An 80V 400Ah or 420Ah forklift lithium battery delivers unmatched energy density, rapid charging, and long cycle life for heavy-duty material handling. Factories like Redway Battery offer customizable, IP67-rated LiFePO4 solutions with advanced BMS, ensuring superior safety, reliability, and cost savings for demanding warehouse and logistics operations.
What are the key features and specifications of an 80V 400Ah 420Ah forklift lithium battery?
An 80V 400Ah or 420Ah forklift lithium battery typically features a nominal voltage of 80–83.2V, capacity up to 420Ah, and energy output of 32–35kWh. These batteries are built with robust metal shells (IP65/IP67), support 320–400A charge/discharge, and offer dimensions around 950 x 592 x 777 mm with a weight of 400–420 kg. Advanced BMS ensures safety, and the batteries operate from -20°C to 60°C.
Chart: Key Specifications of 80V 400Ah 420Ah Forklift Lithium Battery
| Specification |
Typical Value |
| Nominal Voltage |
80–83.2V |
| Capacity |
400–420Ah |
| Energy Output |
32–35kWh |
| Cycle Life |
3,500–6,000+ cycles |
| Max Charge Current |
320A |
| Max Discharge Current |
400–450A |
| Weight |
400–420 kg |
| Dimensions |
~950 x 592 x 777 mm |
| IP Rating |
IP65/IP67 |
| Operating Temp |
-20°C to 60°C |
| Communication |
CAN, RS485 |
| Warranty |
5 years |
How does an 80V lithium forklift battery improve performance compared to lead-acid?
80V lithium batteries deliver consistent voltage, longer runtime, and rapid charging (1–2 hours). Unlike lead-acid, they maintain peak power throughout discharge, support opportunity charging during breaks, and eliminate maintenance like watering and equalization. Their high efficiency and lightweight design boost forklift productivity and reduce downtime.
Chart: Lithium vs Lead-Acid Forklift Battery Comparison
| Feature |
Lithium (80V 400Ah) |
Lead-Acid (80V 400Ah) |
| Cycle Life |
3,500–6,000+ |
1,000–1,500 |
| Charging Time |
1–2 hours |
8–10 hours |
| Maintenance |
None |
Regular (watering) |
| Usable Capacity |
90%+ |
50–60% |
| Weight |
400–420 kg |
600–800 kg |
What is the role of the Battery Management System (BMS) in these batteries?
The BMS is the battery’s intelligent core, monitoring voltage, current, and temperature in real time. It prevents overcharge, over-discharge, and overheating, balances cell voltages, and enables remote diagnostics. Advanced BMS features include leakage detection, fire suppression, and heating systems, ensuring operational safety and maximizing battery lifespan.
Which forklift models and industries benefit most from 80V 400Ah 420Ah lithium batteries?
These batteries are ideal for high-capacity electric forklifts from brands like Toyota, Jungheinrich, Hyster, and Crown. Industries benefiting most include warehousing, logistics, heavy manufacturing, and cold storage-anywhere long shifts, heavy loads, and fast turnaround are critical.
How do factories like Redway Battery customize and support OEM/ODM lithium forklift batteries?
Redway Battery offers full OEM/ODM customization: voltage, capacity, case dimensions, connectors, and communication protocols (CAN, RS485). Optional features include Bluetooth monitoring, LCD displays, anti-theft, and solar charging. Flexible delivery (FOB, EXW, CIF) and global shipping ensure seamless integration for fleet operators and equipment manufacturers.
What certifications and safety standards do 80V lithium forklift batteries meet?
Top manufacturers like Redway Battery certify their batteries to UL 2580, IEC 62619, UN38.3, and ISO 9001. These standards guarantee fire resistance, impact protection, and safe transport, meeting industrial and regulatory requirements worldwide.
How does temperature affect the performance and lifespan of 80V 400Ah 420Ah lithium batteries?
Optimal performance is achieved between 15–30°C, but these batteries operate reliably from -20°C to 60°C. Cold temperatures may reduce efficiency, while high heat accelerates degradation. Built-in BMS with thermal management mitigates risks, ensuring stable performance across diverse environments.
What is the lifespan and total cost of ownership for 80V forklift lithium batteries?
With 3,500–6,000+ cycles, these batteries last 5–10 years in intensive use-far outpacing lead-acid alternatives. Their maintenance-free design, high efficiency, and rapid charging yield lower total ownership costs, despite higher initial investment. Fewer replacements and less downtime deliver substantial long-term savings.
What maintenance is required for 80V 400Ah 420Ah lithium forklift batteries?
Maintenance is minimal: keep terminals clean, avoid deep discharge, and store at moderate charge if unused. The BMS and optional remote monitoring simplify diagnostics, while the sealed design eliminates watering and equalization. Routine checks ensure peak performance and longevity.
Where can you purchase or order custom 80V 400Ah 420Ah forklift lithium batteries?
Redway Battery is a leading supplier, offering factory-direct sales, global shipping, and full OEM/ODM customization for 80V 400Ah and 420Ah forklift lithium batteries. Orders can be tailored for branding, performance, and application, with technical support and fast delivery.
Redway Battery Expert Views
“Redway Battery’s 80V 400Ah and 420Ah forklift lithium batteries set new standards for power, safety, and efficiency in material handling. Our advanced BMS, robust construction, and flexible customization ensure reliable performance for the world’s most demanding warehouse and logistics operations.”
– Redway Battery Senior Engineer
Conclusion
An 80V 400Ah or 420Ah forklift lithium battery from a factory like Redway Battery delivers superior power, rapid charging, and unmatched safety for industrial fleets. With advanced BMS, OEM/ODM customization, and a long service life, these batteries are the smart choice for efficient, sustainable material handling.
FAQs
How long does an 80V 400Ah lithium forklift battery last per charge?
Typically, it powers a forklift for 8–12 hours, depending on load and usage.
Can I upgrade my existing forklift to lithium?
Yes, most electric forklifts can be upgraded. Redway Battery provides custom solutions for seamless integration.
What warranty does Redway Battery offer?
A standard 5-year warranty is included for 80V 400Ah and 420Ah lithium forklift batteries.
Are these batteries safe in extreme temperatures?
Yes, they operate efficiently from -20°C to 60°C, with BMS protection against thermal extremes.
How do I monitor battery health?
Advanced BMS with optional Bluetooth, CAN, or RS485 enables real-time monitoring and diagnostics.
